Working principle
Mainly through the reciprocating motion of the three plungers, the processed material is sent to the homogenization valve in a high-pressure form, causing the material to be subjected to the combined forces of turbulence, cavitation, shear, etc. as it flows through the small gap between the valve disc and the valve seat. The originally rough emulsion is processed into fine, uniform and stable liquid to liquid mixed emulsions or liquid to solid dispersions. The average fineness of its emulsion is below 1UM, and the average particle size of its solid dispersion is below 2UM. This process integrates the functional principles of internal jet, ultrasonic homogenizer, colloid mill, ball mill, etc. After high-pressure homogenization, the material has high stability, reduces delamination, improves storage quality, accelerates reaction time, and saves additives.
Features
The homogenizer is covered with a stainless steel shell, with a smooth and hygienic appearance.
Adopting helical gear low-speed transmission, low noise, smooth operation, and reliable performance.
The transmission part adopts splash and unique oil delivery method to ensure lubrication needs.
The double-sided design of the valve seat extends its service life.
Homogenization valve, one-way valve, and plunger are made of alloy steel.
The processed product is fine and uniform, which can reduce delamination.
The processed product has good stability and extends shelf life.
The processed material can increase viscosity and concentration.
Application
Dairy products
Easy to digest and absorb, enhancing its edible value, thereby greatly improving its taste and extending its shelf life.
01
Food and beverages
Improve the appearance of the liquid, making its color more vibrant, aroma stronger, taste more mellow, and extending its shelf life and shelf life.
02
Chemical products
Refine particle size, control viscosity, enhance color brightness, unify and simplify the production process, improve product stability, etc.
03
Medical pharmaceuticals
Unify and limit the distribution and size of particle size to increase its stability.
04
Cosmetics
Make its products smoother, with safer dispersion, brighter colors, and increased brightness and absorption.
05
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Operation
1.
The size of the material should be selected as 0<20um. The filter screen is used for rough processing materials to prevent particles from entering the pump body, which may cause the pressure gauge pointer to deviate too far.
2.
The feed liquid usually flows into the pump body automatically at a high position (the relative height between the feed inlet and the surface of the loading basket must exceed 1 meter). The pressure input of a low-pressure centrifugal pump is used to avoid partial vacuum, gas suction, unstable internal pressure, noise, and vibration. The feed liquid is viscous, has poor fluidity, or the pump body position is too low when the loading basket is in place.
3.
Non liquid level pressure regulation model determines the continuous working pressure P of different materials according to technical requirements. Low pressure index is required to achieve optimal grinding and emulsification effects. Continuous production requires 0.5-10Pa (100Bar) second stage low pressure P2 and first stage high pressure P1<0.8pm.
4.
Control the feed temperature below 85 ℃, otherwise it may cause material forgery and affect the pressure gauge pointer to swing significantly in the pump body, resulting in insufficient material discharge. Gas explosion may seriously cause deformation of the gland liner, bolt breakage, and damage to the pressure gauge. When the temperature on the surface of the cooling pump cannot be controlled below, use a cooling water homogenizer to achieve a pressure of Pm=70Mpa (700Bar). The temperature of the feed liquid will increase by approximately 15 degrees each time.
Maintenance
01
When the lubricating oil runs for 750 hours or turns ivory white in color, it must be replaced. Loosen the oil outlet nut installed in the gearbox and drain the waste oil with a plastic pipe.
02
If abnormalities occur after working for a period of time, tighten the drive fasteners and flap drive straps.
03
All sealing components and valves inside the pump are prone to damage. The normal maintenance scope includes pressure gauge pointer swinging too much, insufficient or pulse inflow, low pressure, poor grinding effect, etc. Maintenance personnel need to regularly inspect or repair it.
04
During installation, lubricate the bearings inside the motor with butter. Motor maintenance procedures can be carried out according to general requirements.
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