Tomato Paste Production Line
Tomato Paste Production Line
Tomato Paste Production Line
Tomato Paste Production Line
Tomato Paste Production Line
Tomato Paste Production Line

Tomato Paste Production Line

Tomato paste production line is a process flow. Including the lifting system, cleaning system, sorting system, crushing system, preheating and enzyme inactivation system, pulping system, vacuum concentration system, sterilization system, and sterile large bag filling system for the original fruit.

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Product Introduction

Technological Process

Tomato Paste Production Line

Starting from fresh tomatoes to sterile large bag filling: including the lifting system, cleaning system, sorting system, crushing system, preheating and enzyme inactivation system, pulping system, vacuum concentration system, sterilization system, and sterile large bag filling system for the original fruit.

The production capacity

Includes daily processing of 150 tons, 300 tons, 400 tons, 500 tons, 600 tons, 800 tons, 1000 tons, 1200 tons, and 1500 tons of fresh tomatoes. The final tomato paste concentration is 28-30%, 30-32%, and 36-38%.

Characteristics of tomato paste production line technology

01/

Tomato paste must have a solid content greater than 4.0% before it can be used for concentrated processing. Tomatoes must reach a maturity of over 90%.

02/

Crushing is done quickly and evenly during pre cooking, while removing seeds is done to prevent them from being crushed during pulping. If mixed into the pulp, it can affect the flavor, texture, and taste of the product.

03/

Pre-cooking rapidly heats the crushed and seedless tomato puree to 85 ° C to 90 ° C to inhibit the activity of pectin lipase and lacturonase, prevent the pectin substance from degrading and denaturing, and reduce the viscosity and spreadability of the sauce.

04/

The concentrated sauce must be heated to 90 ℃ to 95 ℃ and then canned. The containers include tin cans, toothpaste shaped plastic bags, and glass bottles. Currently, plastic cups or toothpaste shaped plastic tubes are used to package tomato sauce as a seasoning. Immediately exhaust and seal after canning.

advantages of Tomato Paste Production Line

Adopt a reasonable human-machine interface, adjustable storage of operation data, and display of faults;

The human-machine interface is used to set the filling volume, which is highly accurate and easy to use;

Precise stainless steel piston cylinder processing technology ensures precise and consistent filling, making the sealing ring less prone to wear during long-term operation;

The material contact part is made of stainless steel 304 material, which is corrosion-resistant and fully complies with food hygiene standards;

Anti foaming and dual anti drip mechanism.

comparison of product parameters

Machine Name	Model	Quantity	Technical Parameter
Washing Line	4 meters	1	External dimensions: 4000 * 1100 * 1200mm Processing capacity: 2-3T/h Configuration power: 2.95Kw Water consumption: 1-2T/h Material: SUS304
Selecting conveyor lines	4 meters	1	Motor power: 3KW Processing capacity: 3-5 tons/hour Stainless steel 304
Hoister	3 meters	1	Size: 2000 * 800 * 2200mm Material: sus304 Power: 0.75KW
Fruit Crusher	3T/h	1	Production capacity: 3t/h Power allocation: 2.2Kw Flying knife speed: 480r/min External dimensions: 630 * 545 * 1180mm
Feed type screw pump	2T/h	1	Power: 0.75kw Flow rate: 0.5T/h Speed: 960r/min Open type
Tubular enzyme sterilizer	2T/H	1	Processing capacity: 2T/h Gas consumption: approximately 400kg/h Discharge temperature: Enzyme inactivation temperature 60-85 ℃ Motor power: 2.2KW Inner tube: Φ 32mm Outer tube: Φ 400 * 3000mm Material: SUS304
Double Channel Pulping Machine	2T/h	1	Processing capacity: 2 tons/hour Barrel diameter: φ 350 millimeters Speed: One channel 380, two channels 860 rpm Filter mesh aperture: one 16mm, two 0.6mm Motor power: 6KW External dimensions: 1350 * 1350 * 1750mm
Fruit pulp collection tank	500L	1	Material: SUS304 Capacity: 500L Size: Customized Discharge port: Φ 51mm
Cannula sterilization machine	1T/h	2	External dimensions: 3800 * 2200 * 1800mm Equipment weight: 2200Kg Sterilization temperature: ≤ 135 ℃ Insulation time: 4-30S Steam consumption: 120Kg/h 0.3mpa Power: 2KW High temperature sterilization suitable for viscous jam
Extraction pump	1T/h	1	Automatic lifting suction pump, used to extract the original sauce from sterile large bags for easy addition to the tomato sauce mixing tank. Equipment power: 2.2KW Processing capacity: 1 ton/hour
Homogenizer	1000L/h	1	Material: Sus304 Maximum pressure 25 (Mpa) Rated pressure 0-20 (MPa) Power: 7.5KW
Self standing bag filling machine	GD-200	1	Packaging type: Constant temperature heat sealing Packaging bag size: W: 8-21cm; H: ≤ 35cm Packaging weight: 100-2000g Packaging speed: 5-60kg/min (specific speed depends on the material itself and filling weight) Packaging accuracy: ≤ ± 1% (specific accuracy is determined by the material itself and the filling weight) Power supply: three-phase 380V/50Hz Total power: 2.5KW Compressed air consumption: 0.6m3/min External dimensions: 225015001500mm Workflow: 1. Bag feeding 2. Coding 3. Bag opening 4. Inspection 5. Filling 6. Second filling 7. Heat sealing 8. Heat sealing 9. Shaping output
Pasteurization line	6 meters	1	Temperature: adjustable from 45 to 93 ℃ Size: 6000 * 900 * 1400mm Material: sus304 Gas consumption: approximately 200kg/h
Cooling line	4 meters	1	Size: 4000 * 1200 * 1400mm Power: 0.75KW Material: sus304
Drying Line	4 meters	1	Power supply voltage: 380V Power: 12kw Air volume: ≥ 2500m3/h Mesh belt running speed: 5-8m/min adjustable Equipment size 400012001500mm
CIP cleaning system	Split type 1000L * 3	1	Overall size: 3600 * 1800 * 2600mm Operating platform: 3000 * 600 * 750mm Insulation material: polyurethane foam Heating method: Plate heat exchanger Cleaning pump flow rate: 15T/h Return pump process: 20T/h
Water treatment system	1T/h	1	Rated voltage: 220V Rated power: 750W+1800W Desalination rate: 98% Water utilization rate: 40-70% Water production: 1000L/H Applicable water sources: municipal tap water and groundwater Product size: 1400 * 650 * 1850mm

Product Pictures

FAQ

Q: 1.What's the MOQ?

A: 1 set

Q: 2.Can the machine be customized?

A: As a professional manufacturer, we can customize the machine according to your requirements, like capacity, material, color, voltage, logo, etc.

Q: What's the payment term?

A: We accept the T/T, Western union or Alibaba Trade Assurance Payment, etc.

Q: 4.How to ship?

A: We have some long cooperation freight forwarder, they can help us ship the machine all over the world. Including sea, air, express, train, sea to the door is no problem.

Q: 5.Which port do you send the goods from?

A: Any Ports in China, such as Shanghai, Qingdao, Guangzhou and so on.

Q: 6.How long is the warranty of the machine?

A: Two years warranty.

Q: 7.How to buy this machine?

A: You could send us your company name and address ,then we draft proforma invoice ,you could pay to us via proforma invoice .

Q: 8.What about the package?

A: Usually we will use the standard export wooden case.

Q: 9.Do you need a supplier to provide transportation?

A: If need we ship help you,please leave your details address include zip code.

Q: 10.Are there any requirements for power supply?

A: We can according customer's need to customized 110v/220v/380v/440v etc.

Q: 11.What about Pre-sale service?

A: Support voltage changing service as your demand; Support logo customizing ; Provide good solution for your project ; Testing and debugging before delivery ;

Q: 12.What about After-sales service?

A: Video technical support; Online support ; Field installation, commissioning and training;

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